The yellowish
effect on the bleached dots fabric could be due to several reasons related to
the washing processes used. Here are some potential causes and solutions to
address the yellowing:
Potential
Causes:
- Chemical Residues:
- Silicon
Wash: Silicone-based softeners can sometimes leave a
yellowish tint if not properly rinsed out.
- Enzyme
Wash: Improper neutralization after enzyme treatment
can cause yellowing.
- Garment
Wash: The type of detergent and the pH balance
during washing could affect the color.
- Water Quality:
- High
iron content in the water can cause yellowing, especially when combined
with bleach.
- Bleach Residues:
- Incomplete
removal of bleach can result in yellowing over time.
- Heat Exposure:
- High
drying temperatures can cause certain chemicals to oxidize, leading to
yellowing.
Solutions:
- Rinse Thoroughly:
- Ensure
that the fabric is thoroughly rinsed after each washing stage to remove
any chemical residues.
- Use Antioxidants:
- Adding
antioxidants during the rinse process can help prevent oxidation and
subsequent yellowing.
- Adjust pH:
- Ensure
that the pH is neutralized properly after each wash. A slightly acidic
final rinse (pH 5.5-6.5) can help prevent yellowing.
- Water Quality:
- If
the water has a high iron content, using a water softener or iron remover
could help.
- Lower Drying Temperature:
- Reduce
the drying temperature to prevent heat-induced yellowing.
- Use Optical Brighteners:
- Incorporating
optical brighteners in the final rinse can help maintain the fabric’s
brightness.
Recommendations
for Future Production:
- Test Washes:
- Conduct
small-scale test washes with different combinations of washing treatments
to identify the cause of yellowing.
- Chemical Quality Control:
- Ensure
that the chemicals used in the washing process are of high quality and
suitable for the fabric type.
- Process Optimization:
- Work
with your chemical supplier to optimize the washing process and chemical
formulations to prevent yellowing.
By
systematically adjusting these variables, you should be able to eliminate the
yellowish effect and maintain the desired appearance of the bleached dots
fabric.